How to choose a clutch
The selection of the correct clutch for the intended application
is critical to good operation, including the characteristics of (but
not limited to:
- clutch feel
- operating temperature range
- wear characteristics / durability
- clamping force
- break-in period
Quite often, the first impulse is to get "too much" clutch. This
is often a very big mistake, as there will be compromises in some or
all of the operational features listed above.
The first step in identifying what clutch to get is dependent on
the characteristics of the car. Ask these questions:
- How much power does the car make?
- How is it used? Street driving or track use? If for racing,
what kind of racing?
As we are dealing with BMW applications here, let's use an
widely-understood example - the 1992-2004 6-cylinder 3-series. Over
this 12 year period comprising two different chassis, we are still
dealing with virtually the same fundamental engine and transmission
designs. Power ranges from around 190hp to 333hp. Typical bolt-on
modifications bring many of the early models up to the 215hp-260hp
range and later models around 350hp. Extensive modifications including
supercharging or turbocharging bring power to the 350hp-450hp range,
with some examples in the 500hp-600hp range. The typical BMW enthusiast
uses the car primarily for sporty street driving, and the occasional
auto-x or track day. The 3-series is also popular as a heavily-tracked
car and dedicated race car. Some see time spent drag racing, whether
occasionally or as dedicated drag racers.
So it is apparent that we have a broad range of power and use to
contend with.
Presented in increasing "aggressiveness", here is a brief overview of
clutch compounds, their power handling, and other characteristics:
(note that hp figures are generalized, pressure plate clamping
force and torque curves are additional factors)
organic |
CHARACTERISTICS |
Metal-fiber woven into "organic"
(actually CF aramid with other materials), original-equipment style.
Known for smooth engagement, long life, broad operating temperature,
minimal-to-no break in period. Will take hard use, somewhat intolerant
of repeated abuse (will overheat). Will return to almost full
operational condition if overheated. Material is dark brown or black
with visible metal fibers. |
USE |
Street-driven cars up to 400hp,
auto-x and track use. |
|
kevlar |
CHARACTERISTICS |
A high-durability material more
resistant to hard use. Engagement is similar to organic, but may glaze
slightly in stop-and-go traffic, resulting in slippage until worn clean
when used hard again. Higher temp range in general, but can be ruined
from overheating - will not return to original characteristics if
"cooked". Has a break-in period of 500-1000 miles during which slippage
may occur. Care must be taken during this period not to overheat from
excessive slipping. Material is uniform yellow/green and may look
slightly fuzzy when new. |
USE |
Street-driven track cars up to
500hp, auto-x and heavy track use. Will take hard use, intolerant of
abuse (will overheat and not recover completely). Due to the
unforgiving nature of Kevlar, it is not recommended for street cars,
especially those that see frequent stop-and-go traffic which will cause
surface glazing of the clutch. |
|
segmented
kevlar |
CHARACTERISTICS |
Same material and characteristics
as solid kevlar above, but segmented (blocks or sections missing) for
better heat dissipation. New generation of kevlar offered by UUC
is resistant to glazing and is an excellent choice for smooth operation
in high-powered cars or those equipped with SMG transmissions. |
USE |
Street-driven track cars up to
650hp, auto-x, and heavy track use. |
|
hybrid
carbon/ceramic/organic |
CHARACTERISTICS |
Organic material on one side and
a segmented carbon or ceramic material on the other. The idea is that
the organic side will help smooth the engagement, reducing the
shuddering from the segmented side. Engagement is same as organic, but
still with shuddering. Temperature and hp range is identical to
organic. Carbon/ceramic side will wear flywheel or pressure plate
surface faster and will wear out faster in traffic situations. Material
is organic on one side (described above) and segmented or completely
separate pucks (described below) on the other. |
USE |
Can be used in same situations as
standard organic. The "hybrid" design appears to be more of a marketing
gimmick rather than an actual performance advantage. Some brands are
poorly designed and wear unevenly due to flexation of the clutch disk. For examples
of hybrid failure, click here. |
|
carbon/ceramic |
CHARACTERISTICS |
Very high temperature materials,
usually only found on multi-puck disks. Will accommodate 500hp+
Engagement is more abrupt. Will wear flywheel surface faster,
especially in traffic situations. Carbon is slightly more durable and
flywheel-friendly, ceramic has a higher temp range. Multi-puck design
may result in slight shuddering or "stepped" engagement when used in
traffic situations, although many users report completely acceptable
operation. Material is any of several light hues - gray, pink, brown. |
USE |
Street/strip applications for
drag-racing and heavy track use cars up to 500hp. Will take very hard
use, suitable for extreme-clamping applications. |
|
sintered
iron |
CHARACTERISTICS |
Extremely high temperature
material. Will accommodate 700hp+ Engagement is on or off. Requires
special flywheel surface. Material is metallic gray. |
USE |
Strictly for high-horsepower
endurance racing. With correct pressure plate, capable of extremely
high clamping force. Engagement is like a switch, either on or off.
Does not work well when cold. High-durability flywheel surface
required, standard flywheels will be destroyed quickly. |
Back to our original question, how to choose? The answer depends on the
answers to the two basic questions asked earlier regarding intended use
of the car and power output. Based on the answers, this gauge will help
the decision:

To repeat the important point, do not buy more clutch
than you need.
A simple organic disk will handle a wide variety of use - including
street use, auto-x, and even true racing. In fact, SCCA ITS racing
rules require a standard OE-spec organic disk. UUC has tested
organic disks to reliably handle up to 475hp in long-term street use.
M3s regularly run through several auto-x seasons without problems.
A kevlar disk is a good choice for a heavily-tracked or road-raced
cars, especially with forced induction.
Carbon/ceramic should be left to high-power cars that see lots of drag
racing, or are dedicated track/drag cars.
Sintered iron clutch disks are strictly for endurance racing.
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